Tag nrho -Electric Multi-Stack Tube Bender muab cov raj txuas txuas txuas ua ke los ntawm synchronized multi-axis servo motors. Engineered rau ntau- radius profiles, complex spatial geometries, thiab nruj - clearance Cheebtsam, qhov system no tshem tawm cov dej thermal expansion cov teeb meem los tswj sub- millimeter positional repeatable raug nyob rau ntev ntau lawm khiav.
Key Performance Advantages
Direct Servo Motion Control:
Hloov cov hydraulic li qub nrog rau qhov encoder servo tsav kom xauv qhov tseeb ntawm 0.05℃los ntawm kev pib txias los ntawm kev ua haujlwm tas mus li.
Multi-Radius Processing:
Ua kom muaj txog li 6 pawg tuag teeb tsa rau ntawm ib lub taub hau kom ua tiav kos khoov, thawb dabtsi yog khoov, thiab txuas txuas txuas ntxiv hauv ib ntu.
Kev kho qis ua haujlwm qis:
Thermal stability thoob plaws kev hloov pauv tshem tawm cov kua dej degradation, lim hloov, thiab qhov kev pheej hmoo ntawm cov dej xau.
Kev txuag hluav taws xob:
Kos lub zog tseem ceeb tsuas yog thaum lub sijhawm ua haujlwm axial txav, txo lub zog siv piv rau cov tsav tsheb tsis tu ncua.
Synchronized qag txav:
Tsav clamps, carriage feed, tube rotation, thiab khoov lub taub hau nce ib txhij kom txo qis lub sijhawm hloov mus.
Nws ua haujlwm li cas
Lub kaw lus txhais ib feem geometries rau hauv synchronized txav hla tag nrho cov hluav taws xob servo axes tswj kev pub noj, kev sib hloov, khoov, pawg nce, ua haujlwm, thiab kev txhawb nqa.
Tube Feeding thiab Orientation:Lub servo carriage pub lub raj raws li cov kab axis thiab tig nws mus rau lub dav hlau dav dav.
Stack Positioning:Lub taub hau hloov vertically mus dlhos lub raj center nrog rau qhov yuav tsum tau stacked tuag theem.
Servo Clamping:Kev tswj hluav taws xob torque siv ntsuas lub siab txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm rau txhawm
Interpolated Bending:Khoov caj npab rotates thaum lub auxiliary laub axis xa synchronized kawg - quab yuam los tswj cov khoom ntws ncig lub mandrel.
Multi-Stack Tooling Setup
Executes loj - radius thawb dabtsi yog khoov los ntawm nruam yob interpolation.
Dedicated txheem kos dabtsi yog khoov tuag rau 1.0 × OD rau 1.5 × OD centerline radii siv sab hauv mandrels.
Contoured clamp dies tsim rau xoom- txoj hlua ncaj hloov ntawm qhov sib law liag.
Technical nta
Multi-Axis Servo Control:7 mus rau 12 hluav taws xob axes tswj los ntawm lub hauv paus CNC maub los nrog tiag tiag - lub sijhawm hloov tshiab.
Interference Detection:Software saib ua ntej lub raj xa mus rau kev txheeb xyuas tus ncej thiab tuag clearances ua ntej ua.
Programmable Pressure Die Assist:Direct hluav taws xob quab yuam taug qab minimizes txheej phab ntsa thinning ntawm nruj centerline khoov.
Electric Mandrel Extraction:Servo-tsav stroke nrog adjustable retract lub sij hawm thiab dynamic lubrication txhaj.
Absolute Position Memory:Cov encoders khaws cov ntaub ntawv txoj haujlwm thoob plaws txhua qhov axes, tshem tawm cov txheej txheem hauv tsev tom qab lub zog hluav taws xob.
Technical Specifications
|
Feature / Metric |
Tus nqi / Specification |
|
Tswj Architecture |
Multi-Axis Motion Controller |
|
Servo Axis suav |
7-12 axes |
|
Max Tube Dia |
6 3mm OD |
|
Max Phab Ntsa Thickness |
3.5mm ib |
|
Tuag Stack Capacity |
1 mus rau 6 Layers |
|
Khoov lub kaum ntse ntse |
± 0.05 ° C |
|
Kev sib hloov ceev |
± 0.05 ° C |
|
Carriage Feeding raug |
± 0.05 hli |
|
Max Bending Radius |
250 hli |
|
Max dabtsi yog khoov ceev |
180℃/ sec |
|
Max pub ceev |
1000mm / sec |
|
Max Rotation Ceev |
360℃/ sec |
|
Qhov System Input Voltage |
380V / 480V, 3 theem |
Bending Performance Capabilities
Tight Radius Bending:Ua tiav 1.0 × OD centerline khoov nrog pob sab hauv -mandrel teeb.
Zero- Ncaj Compound Bending:Cov ntaub ntawv uas nyob ib sab khoov yam tsis muaj qhov sib txuas ncaj nraim uas siv ntau- kab noj hniav tuag.
Nruam Roll Forming:Tsim cov cheb loj loj nyob rau saum toj tuag pawg siv interpolated yob bending motions.
Phab ntsa Thickness Control:Txhim kho phab ntsa thinning hauv qab 10% thiab ovality hauv qab 5% siv synchronized rear thawb kev pab.
Cov khoom siv sib xws
Seamless thiab welded qib suav nrog 304, 316L, 409, thiab 439.
Precision txias- kos seamless kav thiab structural tubing.
6061-T6, 6063-T5, thiab 5052 kos profiles.
Titanium Qib 2, Inconel, thiab tooj liab -nickel kab.
Tej kev siv
Exhaust Systems:Kev tsim ntau- vojvoog tailpipes, downpipes, thiab headers hauv ib qho kev teeb tsa.
HVAC kab:Tsim complex aluminium thiab tooj liab kua tis kav nrog nruj geometric profiles.
Aerospace Fluid Lines:Tsim titanium thiab stainless siab -siab hydraulic kab nyob rau hauv nruj tolerance bands.
Structure Frames:Ua cov rooj tog zaum thiab lub tsheb chassis uas yuav tsum tau huv, khawb -dawb nto.
Kev xaiv Systems
Automatic Loading Systems:
Bundle loaders, seam alignment units, thiab robotic transfer units.
Tsis Siv Neeg Weld Seam Detection:
Optical sensors nrhiav cov raj seams thiab tig lawv deb ntawm qhov siab -kev nyuaj siab khoov cheeb tsam.
Hauv -Line Hole Punching:
Servo punching units tsim mounting qhov ua ntej ib feem ejection.
Tooling Assembly
Khoov Dies:Machined los ntawm cov cuab yeej hardened steel (D2 qib) nrog kev kho cua sov rau 58-60 HRC.
Clamp Dies:Contoured los yog du nto profiles engineered kom phim ib lub vojvoog uas yuav tsum tau.
Pressure Dies:Roller lossis slider tuag nruab nrog cov lus qhia ncaj qha hluav taws xob.
Wiper Tuag:Bronze lossis steel wiper tuag tailored rau nyias -phab ntsa daim ntaub ntawv.
Mandrels:Ntau- pob lossis khoom ntsaws mandrels tau teeb tsa rau qhov sib piv ntawm lub raj phab ntsa.
Manufacturing Standards
Precision Machining:Cov txheej txheem tseem ceeb thiab cov khoom siv tuag yog milled ntawm 5-axis CNC machining chaw.
Kev Ntsuas Zoo:Kev sim tshuab suav nrog 72-teev kev sim txav mus tas li thiab CMM ntsuas ntawm cov qauv ua haujlwm ua ntej xa khoom.
CAD Import Integration:Software txhawb STEP thiab IGES cov ntaub ntawv rau tsis siv neeg YBC tswj kev hloov dua siab tshiab.
Kev kuaj mob:Ua-hauv tej thaj chaw deb interface ua kom muaj tiag- lub sijhawm saib xyuas thiab hloov kho software.
Cov kauj ruam xaiv tshuab
Txhais Tube Dimensions:Txheeb xyuas qhov siab tshaj plaws sab nraud, phab ntsa thickness, thiab cov khoom siv zog tawm los.
Txiav Txim Radius Stack Count:Suav tag nrho cov naj npawb ntawm qhov sib txawv nruab nrab radii thiab clamp geometry xav tau ib feem.
Check Machine Clearance:Khiav cov ntaub ntawv STEP cov ntaub ntawv los ntawm cov software simulation los kuaj xyuas ib feem -rau - tshuab tshem tawm.
Paub meej tias Automation Level:Xaiv phau ntawv thauj khoom lossis automated robotic cell integration raws li cov hom phiaj ntim ntau lawm.
FAQ
Q: Yuav ua li cas lub tshuab hluav taws xob bender piv rau hydraulic bender hais txog qhov tseeb txhua hnub?
A: Hluav taws xob benders siv cov servo encoders kiag li los tswj axes ncaj qha yam tsis muaj dej txav. Qhov no tshem tawm cov kev hloov ntawm lub kaum sab xis los ntawm cov roj hydraulic ua kom sov thaum lub sijhawm ua haujlwm tas mus li, tswj hwm $ 0.05 ^ \\ circ $ rov ua dua thoob plaws txhua qhov kev hloov pauv.
Q: Dab tsi yog qhov tseem ceeb ntawm kev ua haujlwm zoo ntawm ntau- stack tooling?
A: Multi- stack tooling cia koj nce mus txog 6 qib tuag ntawm lub tshuab ib zaug. Lub taub hau txav vertically ntawm qhov khoov tau, tso cai rau ntau - vojvoog qhov chaw lossis qhov sib xyaw kom nruj kom ua tiav hauv ib ntu yam tsis tas yuav tsum tau siv cov cuab yeej sib pauv.
Q: Lub tshuab no puas tuaj yeem tuav nruj radii mus rau 1.0D yam tsis muaj phab ntsa tawg?
A: Yog. Kev sib koom ua ke servo kev tswj hwm nrog synchronized rear thawb kev pab, kev txhawb nqa tuag, thiab kev ua haujlwm ntawm mandrel khaws cia cov phab ntsa hauv phab ntsa ntim thiab ua rau phab ntsa nyias nyias thiab ovality nyob rau hauv engineering txwv ntawm 1.0D khoov.
Q: Puas yog cov software cais yuav tsum tau txhais cov qauv 3D rau hauv cov ntaub ntawv khoov?
A: Tsis yog. Cov software sib xyaw ua ke import cov txheej txheem STEP lossis IGES cov ntaub ntawv, rho tawm cov ntaub ntawv XYZ centerline, hloov cov kev tswj hwm rau hauv YBC khoov cov kev pab cuam, thiab khiav kev sib tsoo nrhiav kom tau ua ntej khiav ib feem.
Q: Lub tshuab hluav taws xob hluav taws xob cuam tshuam li cas rau lub Hoobkas siv hluav taws xob?
A: Servo motors rub lub zog tsuas yog thaum nquag txav ib qho axis, tsis zoo li cov twj hydraulic uas khiav tsis tu ncua. Qhov no txiav cov hluav taws xob siv hluav taws xob ntau heev thaum lub sij hawm thauj khoom, tshem tawm, thiab kev sib tw theem.