Mandrel Tube dabtsi yog khoov tshuab

Siab -Precision Mandrel Tube dabtsi yog khoov tshuab

Ua tiav xoom-wrinkle, nruj- vojvoog khoov ntawm nyias- phab ntsa hlau tubing.

Mandrel tube dabtsi yog khoov yog txias- txheej txheem tsim kho kom muaj kev ruaj ntseg sab hauv thaum lub sijhawm nruj- vojvoog tig. Los ntawm kev ntxig ib qho khoom lossis segmented mandrel rau hauv lub raj ntawm qhov taw tes ntawm kev khoov, lub tshuab mandrel tubing bending tshuab tiv thaiv phab ntsa tawg, ovality, thiab sab hauv wrinkling ntawm cov ntaub ntawv nyuaj.

Nws ua haujlwm li cas

Lub mandrel raj dabtsi yog khoov system synchronizes tsib core mechanical Cheebtsam los tswj cov khoom ntws thaum deformation:

Mandrel:

Muab tso rau hauv lub raj ntawm lub tangent taw tes los txhawb lub internal txoj kab uas hla.

Khoov Tuag:

Tsim cov kab nruab nrab ntawm lub voj voog raws li tus tsav lub taub hau tig.

Siab Tuag:

Tuav lub phab ntsa sab nrauv tiv thaiv qhov khoov tuag thiab ua kom zoo dua kom txo cov phab ntsa thinning.

Wiper Tuag:

Muab tso rau tom qab qhov khoov tuag ntawm lub vojvoog sab hauv kom tiv thaiv cov khoom bunching thiab nto wrinkling.

Clamp Tuag:

Kev ruaj ntseg ntawm ntug ntawm lub raj mus rau qhov khoov tuag thaum tig.

All-Electric Mandrel Tube Bending Machine

Qhov zoo ntawm Mandrel Tube dabtsi yog khoov tshuab

Tight- Radius dabtsi yog khoov:Executes khoov mus rau 1.0D centerline radius yam tsis muaj raj flattening.

Nyias-Kev them nyiaj yug phab ntsa:Tswj cov hlau txav ntawm phab ntsa-thickness- mus rau - txoj kab uas hla qis dua 1.5 feem pua.

Deformation tswj:Tshem tawm sab hauv phab ntsa tawg thiab sab nrauv flattening los ntawm kev nruam sab hauv txee-siab.

Surface Integrity:Ua kom huv, du sab hauv bores xav tau rau kev siv dej ntws.

Tshuab Qauv

Qauv Series	Tube OD Range	Max Phab Ntsa Thickness	Max Bending Radius	Tswj hom	Qhov tseeb
MTB-38 CNC	6mm-38 hli	2.5 hli	150 hli	Multi-Axis Servo CNC	± 0.1 degree
MTB-63 NC	15mm-63 hli	4.0mm ib	200 hli	Hydraulic NC	± 0.15 ° C
MTB-89 CNC	20mm-89 hli	5.5mm ib	300 hli	Multi-Axis Servo CNC	± 0.1 degree
MTB-114 CNC	25mm-114 hli	6.0mm ib	400 hli	Heavy-Lub luag haujlwm Servo CNC	± 0.1 degree

Daim ntawv thov ntawm Mandrel Tube dabtsi yog khoov tshuab

Automotive Exhaust Systems:

Cov ntaub ntawv nruj- vojvoog downpipes, manifolds, thiab converter tubes tswj cov pa tsis muaj kev txwv.

Aerospace Fluid Lines:

Cov txheej txheem nyias-phab ntsa titanium thiab aluminium tubing sib phim qhov chaw nruj.

Hydraulic Circuits:

Khaws cov phab ntsa hauv cov phab ntsa kom du kom tsis txhob muaj dej turbulence thiab poob siab hauv siab - cov kab siab.

HVAC Systems:

Khoov tooj liab thiab txhuas tubing thaum tuav cov ntoo khaub lig sib xws -sectional flow area.

Khoom siv

Stainless hlau:Qib 304, 316, 316L, 409, 439

Carbon Steel:Seamless hydraulic tubing, qib ST37 thiab ST52

Aluminium Alloys: 6061-T6, 6063-T5, 3003

Copper Alloys:C11000 tubing tubing

Hom Mandrel

Hom Mandrel	Internal Structure	Best Suited Application
Plug Mandrel	Khoom steel shank nrog contoured taub	Heavy- phab ntsa tubing nrog khoov vojvoog ntau dua 2.0D
Pob Mandrel	Central shank txuas rau 1 mus rau 5 flexing steel pob	Nyias- phab ntsa tubing nrog nruj khoov vojvoog mus rau 1.0D
Segmented Mandrel	Interlocking pob ntu nrog kev sib cuag sab hauv	Oval, square, thiab kev cai tsis yog -cov duab profile

Engineering Standards & Production Reliability

Hauv -Lub Tsev Tooling Fabrication:

Machined hardened steel thiab bronze wiper tuag customized rau tshwj xeeb raj qhov ntev.

Multi-Axis Servo Synchronization:

Tswj mandrel rho tawm lub sij hawm mus rau 0.01 vib nas this kom huv si retract cycles.

Kev tshuaj xyuas kev sib xyaw:

Direct compatibility nrog ntsuas caj npab rau tsis siv neeg khoov lub kaum sab xis calibration.

Heavy-Bed Construction:

Kev nyuaj siab-relieved steel thav duab txo cov qauv deflection thaum lub sij hawm siab -torque dabtsi yog khoov voj voog.

FAQ

Q: Txoj haujlwm mandrel raug txiav txim li cas?

A: Lub mandrel taub yog teem me ntsis rau pem hauv ntej ntawm lub tangent point qhov twg qhov khoov pib. Precise placement nyob ntawm lub raj phab ntsa thickness, sab nraud txoj kab uas hla, thiab centerline radius.

Q: Thaum twg lub wiper tuag yuav tsum nrog ib tug mandrel?

A: Lub wiper tuag yuav tsum tau thaum lub vojvoog khoov tsawg dua 2.0D lossis thaum phab ntsa thickness piv qis dua 2 feem pua kom tiv thaiv wrinkling ntawm sab hauv nkhaus.

Q: Yuav ua li cas yog phab ntsa thinning mitigated ntawm nruj khoov?

A: Lub siab tuag booster thawb cov khoom siv lub raj mus rau hauv qhov chaw khoov thaum lub sij hawm tig, hloov cov khoom siv stretched thiab tswj cov phab ntsa txo.

Q: Dab tsi lubrication yuav tsum tau thaum lub sijhawm ua haujlwm?

A: High-cov kua viscosity los yog cov khoom siv hluavtaws siv los ntawm cov chaw nres nkoj hauv mandrel lubrication ua kom lub neej zoo ib yam thiab kev tshem tawm huv.

Q: Cov tshuab no puas tuaj yeem ua haujlwm tsis yog - puag ncig profile?

A: Kev cai-profile tuag thiab ntau- ntu mandrels tso cai ua cov square, duab plaub, thiab oval tubing.

Thov Kev Ntsuas Kev Cai Tube Bending Feasibility Assessment

Xa koj lub raj CAD cov duab kos nrog rau cov khoom siv tshwj xeeb rau kev ua tiav khoov lub vojvoog pov thawj thiab kev suav sijhawm lub voj voog.

Thov Kev Tso Cai

Peb nyob nraum kev mandrel tube dabtsi yog khoov tshuab manufacturers thiab lwm tus neeg nyob hauv Suav teb, tshwj xeeb hauv kev muab cov kev pabcuam zoo. Peb sov siab txais tos koj mus yuav bulk mandrel tube dabtsi yog khoov tshuab ua nyob rau hauv Suav teb nov los ntawm peb lub hoobkas. Rau nqe kev sab laj, tiv tauj peb.