CNC Mandrel Tube Bending Tshuab ua cov ntaub ntawv meej, wrinkle-dawb tube thiab cov yeeb nkab khoov los ntawm kev txhawb nqa phab ntsa sab hauv nrog ib qho yooj yim mandrel sib dhos thaum sib hloov. Kev sib koom ua ke ntau -axis servo tswj nrog lub siab tuag pab thiab wiper tuag thev naus laus zis, qhov system no tswj kev sib luag, txo qis phab ntsa thinning, thiab tiv thaiv cov vojvoog sab nraud flattening ntawm nruj centerline radii mus rau 1.0D.
CNC axis
Y-Axis (Nyob rau hauv):
Servomotor-tsav carriage pub nrog tawm tswv yim tawm encoder rau qhov tseeb ntawm qhov chaw nyob hauv ± 0.1 hli.
B-Axis (Rotation):
Servo spatial tube tig nrog kev tswj hwm encoder, ua kom lub dav hlau 3D hloov pauv hauv ± 0.05 degree.
C-Axis (Bending):
Siab -torque dabtsi yog khoov caj npab tsav muab tswj angular ceev nrog ± 0.05℃repeatability.
X-Axis (Multi-Stack Shift):
Automated ntsug taub hau-hloov positioning rau ntau- stack die configurations, enabling multi-radius or multi-diameter sequence bending without manual change the tool.
Mandrel System
Mandrel Extractor Tsav:Programmable retraction voj voog nrog kev tso tawm ntxov kom txo qis kev sib txhuam thiab tus Tsov tus tw.
Hom Mandrel:
• Plug Mandrel: Khoom alloy steel rau hnyav phab ntsa thickness thiab loj centerline radii.
• Pob Mandrel: Chromium{0}}plated linkage pob ntu rau nyias- phab ntsa tubing thiab daim ntawv thov lub vojvoog nruj.
• Lubrication: Tsis siv neeg lub tshuab nqus tsev twj tso kua mis dispensing metered dabtsi yog khoov lubricant ncaj qha los ntawm tus ncej ua ntej txhua lub voj voog.
Tooling
Khoov Tuag:Hardened cuab yeej steel machined nrog leej tube zawj profiles.
Clamp Tuag:Smooth los yog serrated nto tuav blocks engineered los tuav pub torque yam tsis muaj deformation deformation.
Siab Tuag:Synchronized servo- pab txhawb lub siab tuag kom tiv thaiv tus Tsov tus tw - kawg stretching thiab phab ntsa thinning.
Wiper Tuag:Ampco bronze los yog nitrided cuab tam steel inserts mounted ntawm qhov khoov tangent taw tes kom tshem tawm puab vojvoog compression wrinkling.
Specifications ntawm CNC Mandrel Tube dabtsi yog khoov tshuab
|
Parameter |
Txuj peev xwm |
|
Max sab nraud (OD) |
12 hli - 114 hli |
|
Phab ntsa Thickness Range |
0.8 hli - 8.0 hli |
|
Centerline Radius (CLR) |
1.0D - 3.5D |
|
Bending Angle Range |
0℃- 190 degree |
|
Pub raug tseeb |
± 0.1 hli |
|
Kev sib hloov ceev |
± 0.05 ° C |
|
Khoov qhov tseeb |
± 0.05 ° C |
|
Tswj System |
Muaj PLC nrog Touchscreen |
Khoom siv
Carbon Steel:
Seamless thiab welded structural raj.
01
Stainless hlau:
Qib Austenitic thiab ferritic xav tau kev txhawb zog siab.
02
Aluminium Alloys:
High - qib series yuav tsum tau bronze wiper inserts los tiv thaiv galling.
03
Copper & Brass:
High -ductility kua tubing.
04
Exotic Alloys:
Titanium thiab siab -kub npib tsib xee alloys rau cov kav dej.
05
Tube Dia
Haum rau lub raj sab nraud ntawm 12 hli mus txog 114 hli. Lub thav duab haum rau ob qho tib si metric thiab imperial qhov ntev siv cov collets tshwj xeeb thiab tuav cov blocks.
Khoov Radius
Cov txheej txheem nruj khoov los ntawm 1.0D txog 3.5D tus qauv kos bending radii. Push-bending modules sib txuas ncaj qha mus rau ntau- pawg axis rau cov radii loj.
Kev siv ntawm CNC Mandrel Tube dabtsi yog khoov tshuab
Exhaust Systems:
Tight- vojvoog nyias- cov kav dej tsis muaj phab ntsa thiab cov kav dej hauv cov kav dej.
Hydraulic Conduits:
Rigid titanium thiab aluminium siab - cov kab dej siab.
Thaum tshav kub kub Exchangers:
Nruam ntau- khoov tooj liab coil tshuab tswj cov phab ntsa nruj- txwv qhov tuab.
Boiler Tubing:
Hnyav-phab ntsa carbon steel chav tub raj yuav tsum muaj kev ncaj ncees.
Sanitary Piping:
Stainless hlau tubing nrog qhov yuav tsum tau ua tiav.
Structure Frames:
Visual chrome thiab pleev xim rau ncej profiles.
Cov qauv
|
Qauv |
Max peev xwm (OD x Phab ntsa) |
Max Radius (CLR) |
Tswj Axes |
Tsav Mechanism |
|
Qauv 38 |
38mm × 2.0 hli |
150 hli |
3 axes |
Hybrid Hydraulic / Servo |
|
Qauv 50 |
50.8 hli × 3.0 hli |
200 hli |
5 axes |
Tag nrho -Electric Servo |
|
Qauv 80 |
89mm × 4.5 hli |
280 hli |
3 axes |
Hnyav Hydraulic |
|
Qauv 114 |
114.3 hli × 6.0 hli |
350 hli |
5 axes |
Hybrid Servo-Hydraulic |
Khoov Cov Qauv
1.0D Tight Radius Khoov:38 hli OD × 1.5 hli stainless hlau raj khoov rau R38 hli vojvoog tsis muaj phab ntsa tawg.
Complex 3D Manifolds:Ntau - cov kav dej dav hlau uas muaj 6 qhov sib txawv ntawm qhov sib txawv ntawm qhov sib txawv.
Nyias-Wall Tubing:50 hli OD × 1.0 hli txhuas duct tubing tswj nyob rau hauv 5% cross-sectional ovality.
FAQ
Q: Yuav ua li cas lub mandrel system tiv thaiv lub raj sab hauv wrinkling thaum nruj khoov?
A: Lub mandrel txhawb lub puab txoj kab uas hla ntawm lub raj ntawm lub tangent point qhov twg yas deformation tshwm sim. Los ntawm kev tuav cov khoom tiv thaiv sab nrauv khoov tuag zawj thaum lub wiper tuag txhawb txoj kev taug qab ntug, kev ntxhov siab tsis sib xws, tiv thaiv phab ntsa sab hauv los ntawm buckling.
Q: Dab tsi yog qhov tsawg kawg nkaus centerline vojvoog ua tiav ntawm lub tshuab no?
A: Cov txheej txheem kev teeb tsa ua tiav qhov tsawg kawg nkaus nruab nrab lub vojvoog ntawm 1.0D. Kev ua tiav 1.0D yuav tsum muaj ntau- pob mandrel sib dhos, sib tw wiper tuag, thiab ncaj qha siab- tuag pab txhawb nqa.
Q: Yam dab tsi txiav txim siab seb puas yuav tsum xaiv lub ntsaws mandrel lossis pob mandrel?
A: Kev xaiv nyob ntawm qhov sib piv ntawm lub raj sab nraud rau phab ntsa tuab thiab qhov sib txawv ntawm qhov sib txawv. Plug mandrels haum tuab - phab ntsa hlab nrog dav radii. Pob mandrels yog yuav tsum tau rau nyias - phab ntsa tubing los yog nruj vojvoog khoov qhov twg kev txhawb nqa sab hauv yuav tsum txuas mus rau yav dhau los qhov khoov tangent point.
Q: Yuav ua li cas tswj qhov system tswj cov kev hloov pauv hloov pauv ntawm cov khoom sib txawv?
A: Cov software tswj muaj xws li programmable springback them rooj. Cov neeg siv nkag mus rau lub kaum sab xis ntawm lub kaum sab xis ntawm cov khoom siv, thiab lub kaw lus cia li dhau - khoov cov axis dabtsi yog khoov kom them nyiaj rov qab elastic, kom ntseeg tau qhov tseeb ntawm ± 0.1 degree.