Lub Precision Rotary Draw Tube Bender muab nruj- vojvoog, deformation-dawb khoov rau puag ncig, square, thiab cov raj profile los ntawm kev sib tsoo tshuab clamping thiab kaw - voj servo tswj. Ua rau siab - ntim tsim ib puag ncig, lub tshuab no tswj cov raj ovality, phab ntsa thinning, thiab angular springback hla ntau yam hlau, suav nrog stainless hlau, titanium, aluminium, thiab carbon hlau.
Ntsiab nta
Multi-Axis CNC Motion Control:Coordinates dabtsi yog khoov, pub mis, thiab spatial rotation ntawm kiag li optical encoders.
Kaw-Loop Springback Compensation:Xam thiab kho cov khoom elasticity variations nyob rau hauv lub sij hawm ntawm lub sij hawm los tswj lub kaum sab xis.
Direct-Drive Rotary Draw Head:Tshem tawm mechanical backlash thaum lub sij hawm hnyav torque dabtsi yog khoov ua haujlwm.
Hydraulic Mandrel Extraction System:Tiv thaiv sab hauv- phab ntsa wrinkling thiab txhawb nqa nyias- phab ntsa raj kev ncaj ncees thaum lub sij hawm kaw ntom nti- kab vojvoog khoov.
Ceev-Hloov Tooling Interface:Txo downtime ntawm ntau lawm khiav los ntawm standardized alignment pins thiab hydraulic clamping.
Industrial Touchscreen Interface:Khw muag khoom txog 10,000 khoov profiles nrog 3D simulation thiab kev sib tsoo muaj peev xwm.
Technical Specifications
|
Specification Parameter |
Tus nqi / Unit |
|
Max. Sab nraud Diameter (OD) |
63.5 hli (2.5 nti) |
|
Min. Sab nraud Diameter (OD) |
6.0 hli (0.23 nti) |
|
Max. Phab ntsa Thickness (Steel) |
4.0 hli (0.157 nti) |
|
Max. Phab ntsa Thickness (Stainless hlau) |
3.0 hli (0.118 nti) |
|
Max. Khoov Radius (CLR) |
250 hli (9.84 nti) |
|
Min. Khoov Radius (CLR) |
1.0 D (nyob ntawm phab ntsa yam) |
|
Max. Khoov lub kaum sab xis |
190 degree |
|
Bending Angle Repeatability |
± 0.05 ° C |
|
Pub raug tseeb |
± 0.05 hli |
|
Kev sib hloov ceev |
± 0.05 ° C |
|
Khoov ceev |
Mus txog 110℃/ sec (kho tau) |
|
Max. Tube tshaj -Txoj ntev |
3000mm / 4000mm / 6000mm |
|
Kev Ua Haujlwm Siab |
14 MPa |
Nws ua haujlwm li cas
Rotary kos dabtsi yog khoov ruaj ntseg ntug ntawm lub raj ntawm ib tug khoov tuag thiab ib tug clamp tuag. Raws li qhov khoov tuag rotates nyob ib ncig ntawm nws axis, nws rub lub raj los ntawm qhov chaw ruaj khov tuag thiab wipers.
Pub & Orientation:
Lub carriage txav lub raj longitudinally raws lub txaj thiab tig nws mus rau lub dav hlau spatial meej.
Clamping & Mandrel Insertion:
Lub hydraulic clamp tuag seals lub raj tiv thaiv qhov khoov tuag, thaum lub hauv paus mandrel nyob rau hauv qhov khoov cheeb tsam los txhawb lub puab txoj kab uas hla.
Kos dabtsi yog khoov:
Qhov khoov tuag rotates rau lub kaum sab xis programmed. Lub siab tuag nce mus raws li cov lus qhia tawm los tiv thaiv lub zog radial thiab tiv thaiv phab ntsa tawg.
Mandrel Retraction & Unclamping:
Lub mandrel retracts me ntsis ua ntej qhov kev sib hloov ua tiav kom tshem tawm cov cim rub, ua raws li clamp tso tawm thiab ib feem unloading.
Daim ntawv thov ntawm Precision Rotary Draw Tube Bender
Automotive Exhaust & Fluid Lines:Ua kom du - ntws manifolds, roj kab, thiab cov khoom siv tubular.
Aerospace Conduit Systems:Daim ntawv titanium thiab stainless hlau tubing rau nruj roj, hydraulic, thiab ib puag ncig tswj kab.
HVAC & Tub yees Loops:Zoo li tooj liab thiab txhuas tis headers nrog kev txwv tsawg kawg nkaus.
Cov Khoom Siv Kho Mob Ncej:Tsim cov qib siab -ua kom tiav cov qauv kev pab cuam, cov rooj phais, thiab cov txheej txheem kuaj mob.
Architectural & Industrial Railings:Muab cov duab nkhaus zoo ib yam rau cov khoom siv tes ua thiab cov khoom siv hlau.
Tshuab Configuration
Heavy-Lub luag haujlwm Cast Iron Ncej:
Annealed thav duab qauv txo qhov kev ntxhov siab thiab kev co thaum lub sij hawm siab tshaj plaws - torque ua haujlwm.
Servo Motors & Gearboxes:
Dedicated AC brushless motors tswj cov lus tsa suab tseem ceeb.
Linear Guide Rails:
Hardened profile rails xyuas kom meej kev thauj mus los thiab kev ua haujlwm siab.
Centralized Automatic Lubrication:
Muab cov roj tuaj yeem coj mus rau txoj hauv kev, pob screws, thiab tig pivots.
Integrated Hydraulic Unit:
Kub -tswj roj reservoir nrog siab - siab hloov pauv hloov twj tso kua mis.
Safety Light Curtains:
Npog lub viav vias cheeb tsam los tiv thaiv cov neeg ua haujlwm thaum lub sijhawm pib- kev ua haujlwm voj voog.
Khoov Muaj peev xwm
|
Tube Khoom |
Max OD x Phab ntsa (mm) |
Min CLR peev xwm |
|
Mild Steel |
63.5 x 4.0 |
1.0 D |
|
Stainless hlau |
50.8 x 3.0 |
1.25 D |
|
Titanium alloy |
38.1 x 2.0 |
1.5 D |
|
Aluminium |
63.5 x 3.5 |
1.5 D |
|
Tooj / tooj dag |
60.0 x 3.0 |
1.0 D |
Cov khoom siv yeem
Multi-Stack Tooling Ncej:Tso cai mounting ntawm ntau lub radii los yog ua ke kos / yob khoov cuab yeej ntawm ib qho kev teeb tsa.
Tsis Siv Neeg Mandrel Lubrication System:Txhaj kua dej ncaj qha los ntawm tus pas nrig mandrel kom ntev lub neej ntawm cov cuab yeej thiab txhim kho sab hauv qhov zoo.
Seam Detection Sensor:Txheeb xyuas qhov ntev ntawm cov weld seams optically kom lawv nyob deb ntawm qhov siab -kev nyuaj siab khoov cheeb tsam.
Robot Arm Interface:Standardized kev sib txuas lus raws tu qauv rau integrating automated khoom tuav systems.
Punching & Notching Chaw nres tsheb:Hydraulic punching module rau qhov thib ob qhov tsim ua ntej khoov.
Tooling & Tuag
Khoov Tuag:
Hardened steel cuab yeej txhais lub ntsiab vojvoog ntawm qhov khoov.
01
Clamp Tuag:
Txav nrog qhov khoov tuag kom xauv lub raj kom ruaj ntseg thaum tig.
02
Siab Tuag:
Txhawb cov phab ntsa sab nrauv ntawm lub raj raws li nws tau kos rau hauv lub vojvoog khoov.
03
Wiper Tuag:
Muab tso rau tom qab khoov tuag kom tshem tawm qhov sib txawv ntawm lub vojvoog sab hauv thiab tiv thaiv kom tsis txhob ua rau nyias nyias - daim ntawv thov phab ntsa.
04
Mandrel:
Muab tso rau hauv lub raj sab hauv kom tswj tau tus ntoo khaub lig-sectional roundness thiab txwv phab ntsa flattening.
05
Vim Li Cas Xaiv Peb
Factory Test Protocols:Txhua chav nyob rau hauv 72- teev tas mus li qhuav-khiav kev sim ua raws li qhov muaj peev xwm ua kom muaj peev xwm khoov qhov tseeb ua ntej xa.
Standardized Cheebtsam:Cov txheej txheem tseem ceeb thiab cov khoom siv hluav taws xob siv thoob ntiaj teb cov qauv kev lag luam los ua kom yooj yim - lub sijhawm tu thiab hloov pauv.
ISO 9001 Kev Tswj Xyuas Zoo:Cov chaw tsim khoom ua raws li cov qauv kev tswj xyuas nruj heev los ntawm cov ntaub ntawv pov thawj raw khoom mus rau qhov kawg calibration.
Cov ntaub ntawv Technical:Cov khoom xa tuaj suav nrog tag nrho engineering schematics, phau ntawv tu, thiab cov ncauj lus kom ntxaws spare qhov chaw.
FAQ
Q: Dab tsi yog qhov tsawg kawg nkaus khoov vojvoog ua tiav ntawm nyias - phab ntsa stainless hlau tubing?
A: Nrog rau kev txhawb nqa tag nrho cov cuab yeej teeb tsa- suav nrog cov ntu ntu ntawm lub pob mandrel thiab lub wiper haum tuag- lub tshuab ua tiav qhov chaw - kab vojvoog mus rau 1.0 npaug ntawm txoj kab uas hla sab nraud thaum khaws ovality qis dua 5%.
Q: Yuav ua li cas tswj qhov system tswj cov khoom springback variations ntawm raj batch?
A: Lub kaw lus tso cai rau cov neeg ua haujlwm nkag mus rau cov khoom siv elasticity tsis muaj lossis ntsuas lub kaum ntse ntse siv cov ntawv xeem - khoov cov ntaub ntawv, kom ntseeg tau tias lub hom phiaj kam rau ua nyob ib puag ncig ntawm ntau cov khoom sib txawv.
Q: Cov ntaub ntawv dab tsi yuav tsum tau xaiv cov cuab yeej raug rau ib qhov project?
A: Kev xaiv cov cuab yeej yuav tsum muaj tsib lub tswv yim tseem ceeb: Cov Khoom Siv Qib, Sab Nraud Sab Nraud, Phab Ntsa Thickness, Nruab Nrab Radius, thiab Lub Taub Hau Ntau Tshaj.
Q: Lub tshuab no puas tuaj yeem ua ob qho tib si thawb dabtsi yog khoov thiab kos dabtsi yog khoov hauv tib lub voj voog?
A: Thaum teeb tsa nrog kev xaiv yeem Multi-Stack Tooling system thiab yob- dabtsi yog khoov tswj module, lub tshuab tuaj yeem ua haujlwm ruaj khov- vojvoog kos khoov thiab sib txawv- Radius thawb khoov hauv ib qho kev pab cuam ib ntus.